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Screen Printing

WHERE TRADITION MEETS INNOVATION.

For decades, we’ve refined the craft of screen printing — where art meets precision and quality is never compromised.

From bold tour merch to global retail programs, we combine time-tested techniques with cutting-edge automation to deliver consistency, color accuracy, and lasting impressions at any scale.

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Setting the Bar for Branded Apparel.

Every great design deserves a print that lasts. That’s why screen printing remains the gold standard for apparel that demands attention.

At New Buffalo Shirt Factory, we combine decades of craftsmanship with modern technology to deliver prints that feel premium, look flawless, and bring your brand to life.

Explore Our Process
Plastisol

Plastisol

Delivers vibrant, durable prints that stay bold, wash after wash — perfect for premium apparel and high-volume runs.

Best For:
High-volume production runs; Bold, vibrant color designs; Dark or difficult-to-print fabrics; Long-lasting, wash-resistant prints.
Water-Based

Water-Based

Delivers a soft, breathable finish while producing vibrant, eco-friendly prints — perfect for detailed designs and apparel that feels like part of the fabric.

Best For:
Lightweight, natural fabrics (cotton, blends); Eco-conscious and sustainable apparel lines; Designs where ink feel is critical (no heavy “plastisol hand”); Smaller or medium production runs.
Discharge

Discharge

Discharge ink removes the fabric’s dye to create soft, breathable prints with a naturally vintage feel, delivering muted or vibrant designs without the heavy hand of traditional inks.

Best For:
Dark, 100% cotton garments; Vintage, retro, or muted designs; Soft-hand, breathable prints; Detailed or intricate designs.
Special Effects

Special Effects

Whether it’s flock, puff, metallic, or glow-in-the-dark, our specialty inks add unforgettable detail to your designs.

Best For:
Tour or band merchandise that needs to stand out; High-end retail collections or limited editions; Apparel that needs dimensional or tactile effects; Custom designs for fashion-forward apparel.
Plastisol

Plastisol

Delivers vibrant, durable prints that stay bold, wash after wash — perfect for premium apparel and high-volume runs.

Best For:
High-volume production runs; Bold, vibrant color designs; Dark or difficult-to-print fabrics; Long-lasting, wash-resistant prints.
Water-Based

Water-Based

Delivers a soft, breathable finish while producing vibrant, eco-friendly prints — perfect for detailed designs and apparel that feels like part of the fabric.

Best For:
Lightweight, natural fabrics (cotton, blends); Eco-conscious and sustainable apparel lines; Designs where ink feel is critical (no heavy “plastisol hand”); Smaller or medium production runs.
Discharge

Discharge

Discharge ink removes the fabric’s dye to create soft, breathable prints with a naturally vintage feel, delivering muted or vibrant designs without the heavy hand of traditional inks.

Best For:
Dark, 100% cotton garments; Vintage, retro, or muted designs; Soft-hand, breathable prints; Detailed or intricate designs.
Special Effects

Special Effects

Whether it’s flock, puff, metallic, or glow-in-the-dark, our specialty inks add unforgettable detail to your designs.

Best For:
Tour or band merchandise that needs to stand out; High-end retail collections or limited editions; Apparel that needs dimensional or tactile effects; Custom designs for fashion-forward apparel.

01

Consultation

Every successful print begins with a conversation. We work closely with you to understand your brand, your goals, and the look and feel you want for your apparel — ensuring that every detail is aligned before production begins.

02

Color & Proofing

From Pantone matching to custom effects, we ensure your colors are exact and your design translates perfectly onto fabric. Proofs and samples give you confidence before any production starts, so every shirt comes out flawless.

03

Production

Our decades of screen-printing expertise combine with modern automation to deliver high-volume runs without compromising quality. Whether it’s 100 units or 100,000, every print is inspected for quality, accuracy, and consistency.

04

Finishing

From folding and packaging to tagging and labeling, our finishing services ensure your apparel is presentation-ready and polished. We handle every detail to ensure your apparel is retail ready.

Screen Printing FAQs

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What We’ve Brought to Life.

From high-volume campaigns to limited-edition releases, our screen printing delivers the same unmatched consistency and quality trusted by top brands nationwide.

Let’s Build Something Worth Wearing.

Whether you need 100 units for a launch or 100,000 for a global campaign, our team brings the same passion and precision to every print.

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